Optimization of different non-traditional turning processes using soft computing methods


SOFUOĞLU M. A., ÇAKIR F. H., KUŞHAN M. C., ORAK S.

SOFT COMPUTING, cilt.23, sa.13, ss.5213-5231, 2019 (SCI-Expanded) identifier identifier

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 23 Sayı: 13
  • Basım Tarihi: 2019
  • Doi Numarası: 10.1007/s00500-018-3471-8
  • Dergi Adı: SOFT COMPUTING
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus
  • Sayfa Sayıları: ss.5213-5231
  • Anahtar Kelimeler: Ultrasonic assisted turning, Hot machining, Surface roughness, Chatter stability, Soft computing, Hastelloy-X, Ti6Al4V, Optimization, ANN, SURFACE-ROUGHNESS, CUTTING FORCE, ULTRASONIC VIBRATIONS, TOOL WEAR, STEEL, PARAMETERS, ALGORITHM, IMPROVEMENT, COMPOSITES, TOPOGRAPHY
  • Eskişehir Osmangazi Üniversitesi Adresli: Evet

Özet

In this study, different non-traditional turning operations were investigated using various soft computing methods. In these operations, cutting speed, machining method, material type and tool overhang lengths were used as machining inputs. Surface roughness, stable cutting depths and maximum cutting tool temperatures were considered as machining outputs. In the first stage, artificial neural network, classification and regression tree (CART) and support vector machine models were developed to predict these outputs. In the second stage, an optimization study (regression analysis) was conducted. CART model produced better prediction results compared to the other methods. In CART models; 0.991, 0.998 and 0.959 values of correlation coefficients were calculated for the prediction of surface roughness, stable cutting depth and maximum cutting tool temperatures, respectively. In the optimization study, ultrasonic assisted/hot ultrasonic assisted turning methods, a tool overhang length of 60mm and a cutting speed of 10m/min provide optimum conditions. The proposed soft computing models will help to understand the effect of various parameters in non-traditional machining methods. These models will give a preliminary idea before the experiments. These models can be used as an alternative instead of 2D finite element machining simulations. Less analysis time is required compared to the finite element simulations.